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FAQ Content

How to make a simple backyard foundry for less than $20, for melting pop cans, and casting aluminum.

[✓] Clay Graphite Crucible: http://amzn.to/2bZ2ESu
[✓] Steel Pail: http://amzn.to/2bSuGAC
[✓] Plaster of Paris: http://amzn.to/2bZ0cf0
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[✓] 1-3/8” Hole Saw: http://amzn.to/2bSvo0z
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[✓] 1” x 12” Steel Pipe: http://amzn.to/2cu3uGU

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Pop Can Metal Melting: https://goo.gl/pTP1uG
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WARNING:

Charcoal foundries can reach temperatures in excess of 1,000ºC, which is well above the melting point of hobbyists. This project should only be attempted with adequate knowledge and training, proper protective safety gear, and in a fire resistant area with adequate ventilation. The sparks flying from the foundry can ignite fires, and the fumes from burning dross can be toxic. Use caution and common sense. Use of this video content is at your own risk.

Music By: Scott & Brendo (“Feel It” – Instrumental) http://bit.ly/ScottBrendoiTunes

Project Inspired By:

This foundry is an original design, which comes after months of experimenting, and over 10 different prototypes. The functionality is founded on ideas I collected while searching the internet for different furnace designs.

Project History & More Info:

For this project I experimented with 10 different prototypes, to develop a reusable backyard foundry that melts aluminum soda cans easily and safely. I tested different refractory recipes, different containers, different setting for blowing air, and different types of makeshift crucibles.

I tried various ratios of portland cement, sand, perlite, plaster of paris, water, and even kitty litter. For containers, I experimented with clay pots, plastic buckets, no container, cinderblocks, and a galvanized steel pail.

I ended up favoring the galvanized steel pail, and a mix of 50% plaster of paris, and 50% play sand, by volume, which was inspired by a video by NightHawkInLight “How to Make a Soup Can Forge” http://bit.ly/IBSoupCanForge

Depending on where you get, or find, your materials the cost can range anywhere from $5-$25 per unit. With the materials I used, I was able to make 2 units for under $40 ($20 each). Even on the high end, this is probably one of the cheapest, reliable, backyard foundries that can be made.

I used mine to melt soda cans, and extract the aluminum for future metal casting projects. All the soda cans came from a local recycling depot. I bought back 30 lbs from the depot to avoid having to drink gallons and gallons of soda. I stored the ingots in various forms, which you can see in the video”Melting Cans With The Mini Metal Foundry” https://goo.gl/pTP1uG
The technique for making the sword in that video, and the gun in this video is called “Lost Foam Casting” and will be demonstrated in a future project video.

I found this great holographic nail polish at target! Yes, target sells this! It’s by Revlon – no. 765 “Holographic Pearls” Transforming effects. Pretty hard to miss xD. It is in the make up isle/sections/stands of target (where the brands are like nyx, L’Oréal, Revlon – haha) The holographic glitters inside aren’t very disbursed which is good for full coverage dabbing, but could still be used over a design because it is not a one coater.

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Price I bought it for is $16.95 AUD – Yikes! But I didn’t have to order it online and then risk the temptation of buying $200 worth of nail mail so, it’s worth it? I know there are a lot of cheaper brands, but I prefer shopping in store myself. Plus this was a pretty good polish as it applied well and I do like revlon’s brush styles. Thin, but not took thin and just right for my nail shape.

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DISCLAIMER: These are my natural nails… hehe! I’ve been growing them and looking after them as best I can and I’m pretty proud! They aren’t the longest nails in the world and my cuticles definitely need some work but I’m trying and I’m not a nail tech, so sorry!

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If you’re wondering what I do to/use on my nails to look after them, here it is…

So I’m too poor at the moment to buy a 10ml bottle of nail oil online or in store for $30 so I mixed my own natural oils together and created my own nail oil.

I use organic VIRGIN coconut oil and organic tea tree and castor oils. I mix equal parts in a container then put in an old polish/nail oil bottle as storage. – You can use anything you have. – Then I apply everyday around my cuticle and/or when I’ve taken polish off my nails with acetone. The coconut will set the oils so you will need to bathe your storage container in some hot water just enough to melt the oil down to apply it to your nails.

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Hope you enjoyed watching the holo