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FAQ Content

Video tutorial on how to diagnose and repair the blend door actuator on a Ford Ranger. The two main issues with a failing blend door actuator is when you adjust the interior temperature on the hvac control panel, you will either hear a clicking sound or the temperature will be stuck on either hot, cold, or won’t adjust the cabin temperature. If you catch the issue in the right time, then it is repairable and you don’t need to buy a replacement actuator. This particular vehicle I am working with is a 1998 Ford Ranger, but a similar procedure may also apply to Mazda B series models as well.

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Tools/Supplies Needed:
-grease
-cloth
-contact cleaner
-blend door actuator
-gear replacement
-multimeter
-standard/flat screwdriver

Procedure:
-as mentioned above the two main issues is you will either hear a clicking sound in the dash when adjusting the temperature or the temperature can’t be adjusted
-it is located behind the glove box
-remove the contents of the glove box, then bend the sides in and pull down
-this will expose the main duct and the blend door actuator is either a white or black box, this will depend if it’s been replaced before or not and is located on the top
-remove the electrical connector, simply depress the tab and pull out
-the electrical connector can be both back probed using a multimeter when in place or disconnected to test the controller circuit
-wiring may vary between the years so check a wiring diagram specific to your vehicle
-the pinout diagram will say which pin location connects to what part of the circuit
-turn the ignition in the run position
-using a multimeter on the lowest DC voltage setting, check to ensure if there is power at the circuit, along with a sufficient ground
-now setting the multimeter to the lowest ohms setting, we will measure the resistance of the potentiometer in the hvac control panel
-values will vary depending on what your cabin temperature is set at
-if it fails any parts of the test, then there is an issue with the hvac control panel or the wiring
-we can simply remove the actuator and inspect if it’s functioning correctly
-to remove it, simply depress the two tabs on the front and use a standard screwdriver to pop it up
-use the assistance of a standard screwdriver to disconnect the actuator
-another issue is that the shaft can break, either on the unit or on the door within the duct
-if the door has broken within the duct, then the duct will need to be disassembled for replacement
-plug the actuator back into the electrical connector, turn the ignition in the run position and test
-rotate the air temperature control and watch to see if the shaft rotates
-it doesn’t have a large amount of movement and won’t move fast either
-using a smaller standard screwdriver, slowly pop the tabs around the outside
-try to hold it apart so it doesn’t clip closed again
-remove the cap and then everything will be exposed inside
-wipe off any old lubricant
-I used a paint marker just to align the gears to make it easier for reassembly
-then remove the gears and continue to clean off the old lubricant
-inspect gears for any damage
-the small gear driven by the motor, I have seen a replacement on Ebay if yours needs to be replaced and it’s much cheaper than buying a new replacement unit
-clean the potentiometer with electronic contact clean and a clean rag
-do not contaminate this area with any oil or grease and inspect for any damage
-ensure the contacts on the shaft gear which run against the potentiometer is cleaner and make sure they ride correctly on the swipe area
-apply lithium grease to the gears and shafts they ride on
-reassemble the gears, lining everything back up and ensure the case is snapped back together
-test to make sure it is working correctly
-for reinstalling the actuator back onto the duct, if you have moved it, then that’s not an issue
-connect the electrical connector, turn the ignition on and then slowly rotate temperature selector, eventually the actuator will fall into it’s slot, then snap the unit back into place
-test again
-push the glovebox back into place by pulling in the sides again

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© 4DIYers 2013
All Rights Reserved
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JeffJag is a Denver, CO Abstract Artist who posts HD Time-Lapse and Stop Motion videos of his artwork every other Friday. Daily updated Art Blog – http://artblog.jeffjag.com

This one has been a while in the making, and it’s not the last video I’ll have for this drawing. This is animation progress 13, recorded on September 6th and 7th, 2013.

MATERIALS:
The drawing is called Amazing Realization, and it is an enormous pencil drawing on a 22″ x 30″ sheet of fine heavy bristol drawing paper. In the drawing, I use many 0.3mm mechanical pencils. I use mostly to HB and 2B graphite leads. I occasionally use paper shaders and erasers to blend the pencil, but again, the vast majority of it is hand shaded using a very careful amount of hand pressure.

TECHNIQUES:
Whenever I’m holding the pencil much further back from the tip, I’m allowing the pencil’s own weight to press down on the paper which makes for very soft shading. I am also not a robot drawing robot, so I use erasers. I use the white plastic erasers that work so well with drafting pencils, and the rubber gray kneadable erasers you can form into shapes. I like those for lightening areas which have been filled in too dark, and to keep my pencils from rolling off my drawing desk when I’m not using them. I use a horse hair eraser brush to remove eraser shavings from the drawing without smudging my work. I sometimes use a latex glove on my left hand to keep the oil of my hand from getting on the paper, and for a similar reason, I put a sheet of paper under my drawing hand to keep from smudging parts I’ve already drawn while shading.

THE STORY:
Last year I started a Kickstarter to make prints of my new drawing, Amazing Realization, for people who wanted them. This is quite an epic project which began in mid November 2012 and continues months into 2013. On January 1st 2013 the Kickstarter was successfully funded at over 200% of my goal. Now I’m just working away at finishing the drawing and doing what I can to show the making-of process along the way. The backers get email updates with new photos showing the progress of the drawing the night I work on it, and I release the photo updates of the drawing daily on my Art blog, http://artblog.jeffjag.com, my facebook fan page http://www.facebook.com/jeffjag.art and my twitter feed @jeffjag (all three feature the same daily content). Check out the kickstarter page and watch the video of me announcing the project on that page. http://www.kickstarter.com/projects/112182510/super-detailed-abstract-pencil-art-amazing-realiza

TIME SPENT:
I started this drawing in November 2012 and I’m in the last stretch of drawing in of this video. At the time this video was posted, frames have been captured up through video 15, and half of 16. So there’s a lot left, but it’s getting close. For this video alone (number THIRTEEN), I captured 5,525 frames. Each of these frames was taken between 1 and 10 seconds apart. It varies due to the nature of stop motion and the complexities of drawing with one hand and capturing frames with the other hand. I’ll have a rough estimate by the time I post the final time-lapse project video. Subscribe to my channel and you’ll get it delivered right to you from the friendly YouTube folks.

SOUNDTRACK – Jokes About Puppets by JeffJag
The sounds were created in the Moog Animoog app on iOS and mixed together in the built-in Animoog 4-track audio editor. All composing, recording, sequencing, and mixing was done by myself specifically for this stop motion time-lapse video. It is only available in this video since that is it’s exclusive purpose and why I created it.

TIME-LAPSE and STOP MOTION
Stop motion and Time-Lapse are used at different intervals during this video. The first two videos in the series were shot at a frame every 5-8 seconds. Later on, I decided to get out my remote shutter release and you can see me holding the button in my left hand as I draw with my right hand. Starting with video 10, I use a wireless shutter release which is super awesome.

WHAT’S WITH THE LATEX GLOVE?
I use a latex glove on my left hand while I draw to keep the oil of my hand from getting on the paper. I place a white sheet of paper under my right hand so I can shade without smudging what I’ve already done. Because I have to move my right hand while drawing, this keeps my hand free to move over areas I may have already drawn without smearing the work.