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The essential part of completing the perfect spiderman suit replica is the Face Shell Set. Here’s an instructional video on how to assemble it.

Check out this video on how the eyes are inserted in the finished spiderman mask:

SpideyPlanet youtube channel:

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The spiderman face shell mask and eye frames are 3D printed using the SLS technique. Quality of the plastic is fantastic, it’s strong yet slightly flexible. The eye frames are 3D printed in the same material as the face shell mask.
For a perfect finish the eye frames are painted by surfacer paint, polished thoroughly with 3 different grits of sand paper to get the surface super smooth, then airbrushed with a metallic black paint. The result is beautifully smooth eye frames with perfect light reflection and metallic effect. It takes time but it’s totally worth the effort since the eyes are such an important part of the final impression of the spiderman costume.
The convex lenses are hand-made. They don’t only give a light reflection to the eyes, they also deepen the eye lenses by 2 millimeter, which gives a feel that the eyes are actually ‘inside’ the spider-man mask. The deeper eyes can only be achieved because the eye frames actually sink inside eye holes of the face shell. To increase the deep eyes effect, the mesh is airbrushed with a shadow edge. Something they did not do for the first spider-man movie in 2002, yet was added to the design for the second spiderman movie in 2004.
The spider man costume face shell set is completed with a pair of anti-fog lenses, that prevent the convex lenses from fogging up.

The raw 3D printed material can be damaging to the fabric of the spider-man costume mask. Therefore it’s important to sand the face shell thoroughly. Don’t worry about the face shell losing some of its black color. Test with a piece of fabric on the spiderman shell if the surface is smooth enough. Draw a dot on each magnet, all on the same pole side, to make sure the magnets will attract and not bounce. Any type of super-glue can be used for glueing down the magnets. Glue the magnets into the spiderman face shell with the black dot outwards. Glue the magnets into the spiderman eye frames with the black dot inwards.

More about me and the spider-man suit I made can be found here:

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http://www.YouTube.com/SpideyPlanet

http://www.SpideyPlanet.com

The Contour Cut laser cutting system by CadCam Technology has been specially developed to laser cut fabric panels that have been sublimated onto a sportswear fabric so that they are ready to be put together to create a garment.

Dye sublimation printing is a rapidly growing industry and CadCam Technology have developed a laser cutting system that can cut at incredibly high speeds which easily copes with the demand of the industry.

As you can see in this video, Contour Cut cuts printed fabric with incredible accuracy even if the fabric is distorted or if the design is larger the cutting bed.

Contour Cut has been specially designed and developed to automate the cutting of dye sublimation printed fabrics and materials.

The camera system picks up printed registration marks to map the cutting area and automatically compensates for any fabric distortion ensuring accurate cuts at high speed.

Visit: http://www.cct-uk.com/laser_cutting_printed_fabrics.htm

or email: info@cct-uk.com

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About CadCam Technology Ltd’s laser cutting machines.

CadCam Technology Ltd design and manufacture state of the art laser cutting and laser engraving machines as well as develop bespoke embroidery & CAD software.

Our latest range of laser cutting machines are designed to be an efficient and productive asset to your business. We have combined over 20 years of experience with state of the art technology to give you the ultimate laser cutting solution.
Many industries are now finding that laser cutting technology is far superior to other cutting methods and our laser cutting machines have proved to be successful in all types of markets from automotive to textiles.

Our laser cutting machines demonstrate the precision to cut a wide variety of materials at speeds suitable for mass production.

The laser cutting machines that we produce are able to cut a wide range of materials:

- Plastics (including acrylic upto 25mm)
- Fabrics and textiles (Including nylon, suede, polyester, polyester cotton, linen, felt, lycra, chiffon, mohair, wool, silk, cotton, denim rayon and hemp)
- Technical textiles (Airbags, automotive, medical, military and sportswear materials)
- Woven labels
- Embroidered products (Appliques, badges)
- Leather (Natural and synthetic for automotive, fashion, shoes, bags and belts)
- Wood (Including balsa, birch plywood, laser ply, cork, MDF, veneer, veneered MDF, formica and engraving laminates)
- Paper and card
- Vinyl
- Foam
- Rubber
- Glass (engraving)
- Flooring (Linoleum, car mat and carpet tiles)

Since 1990 CadCam Technology Ltd have been manufacturing Laser cutting machines at our headquarters in Nottinghamshire, England.

Using only quality materials and the highest specification components, the machines that we produce provide years of efficient productivity and laser cutting of the highest quality.

All of our machines are designed and manufactured in the UK to the highest quality.

For more information please visit our website: http://www.cct-uk.com

Or email: info@cct-uk.com